Once, I came across a question from one of our curious readers, basically on what they are, their importance and the best welding blanket(s) out there. That’s why I have taken time to do this in-depth research for everyone like Erica.
If you’re familiar with weld sparks and spatters, you’ll need to see this.
Table of Contents
- 1 A Question From Erica
- 2 What is a Welding Blanket?
- 3 Currently 6 Best Welding Blankets That You Can Buy Online
- 4 Frequently Asked Questions
- 5 Final Thoughts
A Question From Erica
Let’s answer this question, shall we?
What is a Welding Blanket?
A welding blanket is termed a piece of safety equipment, made to protect the welder when welding, and the work surrounding. One typical characteristic of it is the flexible protective layer it comes with, but in this case, the vermiculite is never expanded.
Its sole function is to prevent burns, damages and spatters flying around during welding. It is one of the essential protective equipment you’ll need as a long term welder, and it can be used on any surface or whatever surface you are welding.
It is more important to use this blanket wherever you are welding, it has a high degree for retarding fire, and can be used under working temperatures from about 300°F to 2400°F.
While I was asked another question about some persons discussing a welding blanket, I’ll do well to explain what is it. First and Foremost, it is a friendly protective blanket that prevents and reduces occupational hazards.
Whenever you’re dealing with weld sparks, cutting and or metal projection, there could be damage of any kind the spark, spatters or molten metals. It is therefore imperative for a welder, either a beginner or a pro to make use of it to avoid any hazard or damage.
It is arguably one of the useful covers for a constant welder. There’s no replacement for a blanket when welding. Another reason I’ll advise you use this is that it reduces the risk of fire in the work environment. The wrong side of a welding blanket nearly never exists, provided you follow instructions.
I have spent hours making research on what best welding blanket(s) you can use when working. You can also suggest one for a loved one of a workshop friend.
How Did I Pick These Blankets?
Before I arrived at the best 6 blankets suitable for welding purpose, tried the shortlisted more than enough blankets under these basic criteria.
Brand: All of the brands I’ll be talking about are known for quality. There are various producers worldwide, and their products are found in every store, but these top 6 choices have been tested okay for you.
Reliability: there’s nothing better feeling than you trusting your piece of equipment when you’re at work. Preventing any possible damage or burn is one reason why these blankets have been chosen. Their durability is almost next to none as well.
Material: they must be made of sturdy materials that prevent fire and can stand high temperatures. Different brands with different materials, but these have the best materials a welding blanket should possess. Upgrades can be made to the blankets for high performance.
Price: As a professional welder, the cost of protective equipment shouldn’t be a thing to ponder on, but quality and durability. Nevertheless, these have fair prices.
Currently 6 Best Welding Blankets That You Can Buy Online
ABN Heavy-Duty Blanket – Fiberglass
One of the best materials material welders love their welding blanket to be made of is fiberglass, no doubt, it made the list. Every ABN blanket does not lack a pick of durability. It is arguably one of the best blankets for fire and heat resistant.
It comes with easy hems of 3/8 inch grommets at each end for easy hanging; you can tie it to a joint to cover the required area. It is ideal fireproof for welding purposes. You do not have to move things because you need them to be safe.
All your furniture, woodwork, and gadgets are safe with this ABN model. There’s never the best cover against spatters and weld sparks. If you need to cover for thermal resistant in your work environment as well, ABN is a trusted product to use, with 1000°F heat resistance. Its ease of use is superb as well.
It has a stunning 4 x 6 feet size for protection and is made from 198 oz fiberglass for each yard. There’s no visible hollow on the blanket. It is also rigid against wear and tear.
Hansway High Temp Blanket – Carbon Fiber
Hansway brand is notable for carbon fiber blankets and cannot be left out on this list. Although it is not the biggest size, it’s collection; it can still prevent damage to surrounding objects and injuries or work hazards. Every part of the blanket helps in their little way.
It is a small sized welding blanket of 18×24 inches that can withstand any temperature below the range of 1800°F. Do not be overwhelmed; you’re getting the best value of your cash. At temperatures close to this, it can also be rugged against tears
One of the best things about carbon fiber blankets is rigidity. They’ll never succumb to flames or wearing. You can place this Hansway blanket on any object you’re trying to protect without fear, it can also be spread over a surface. If need be, you can choose to fold it.
It features a 6mm thickness and 21oz per square yard. If you want a bigger size, feel free to go for it. For this reason, it is not tough and can prevent fire breakage beforehand, if it is covering the required surface.
Tillman Heavy Duty Welding Blanket – Fiberglass
This is another fiberglass welding blanket from a renowned brand. Although its fair price is more costly than others, there’s no reason it won’t serve its purpose as a protective cover. You’re not going to run at a loss for choosing this particular Tillman blanket.
It is a heavy-duty protective that can serve any purpose and surface. Regardless of whatever you’re covering from high heat or fire and smoke. Everything and the welder in the immediate surrounding are safe from sparks, spatters and molten metals flying around.
This product is a black color blanket made of fiberglass with impregnated vermiculite. Each square yard is of 25oz per square yard and made tight to prevent damages and injuries. The borders are hemmed for durability purpose, and there is an 18” distance per grommet on the edges so that you can hang it conveniently.
It can serve its usefulness for both heavy-duty and other work areas, its heat resistant game is strong and reaches up to 1200°F, it can prevent smoking dangers in any weather. You’d love this one as it’s leather material is of Kevlar.
HiwowSport Protective Blanket – Carbon Fiber
Usually, every substandard brand would breach one outstanding feature for the other. It is unlike this Hiwow Sport protective blanket. It hails from a USA famous brand known for making auto parts. Their diversion into making welding blankets comes as a great benefit to welders with an eye for quality.
It is a carbon fiber blanket that can be applied for safety, either horizontally or vertically, provided you’re covering the required area. It is highly efficient against the heat of close to 2000°F and can protect machines and the welder from spatters, slags and all kinds of flying metals in the work area.
It is not only used for welding purpose; you can perform a brazing work or solder on it. That is a reason why it can withstand wear and tear, even when there is an extended contact with hot objects. It is large, soft, and flexible just as the price tag fits it.
Neiko Welding Blanket – Fiberglass
With the amount of heat coming out from the welding machine, there’s a need to protect your objects and yourself from any sparks and slag. This blanket is non-porous and has no love for flying metals, firmly sewed to prevent any size of spatter.
The body material is made of pure fiberglass and is of 19.8oz per square yard. Overall, it is a fire resistant blanket, a smoke hinderer and highly efficient against heat. You can place this over any surface for protective reasons. You are safe from sparks too as the welder.
It can withstand a working temperature of about 1000°F and fire. Simultaneously, it can work under any temperature, provided you’re applying it correctly. At every 11” you’ll find someone grommet at a border, allowing you to set the blanket up easily.
Fire and injuries are never a threat if you have a Neiko welding blanket. It has a clear color, and the size is what you’ll like. If you work In an ample space, it is easy to maintain as the fiber do not shred off. A lightweight blanket that can be transported anywhere.
MCR Safety 38063 Heavy Blanket – Leather and Kevlar
This is the last on the list but not the least good blanket. This MCR blanket is one you’d trust as it can be used for any heavy-duty purpose. Anytime I try to picture the usefulness of this blanket, I see it as a different blanket with a material that’s not too common on this list.
It is a split leather welding blanket that can match the functions of a fiberglass and carbon fiber blanket. No doubt, it is quite big, and the price is not a hindrance to getting it. Like every other blanket, it has a capacity of retarding fire and preventing weld sparks, slags, and metals from penetrating.
The cow leather that was used in building this blanket will keep the covered area safe from heat and spark. Kevlar thread stitches to an inch. Every part of the blanket is made to protect you and your surroundings. The connected seams prevent flying sparks and molten metals.
Frequently Asked Questions
Can you Cut a Welding Blanket?
Like most of my readers, you may be battling with this kind of question and need help on how to cut one. The real question is, do you need to cut it into smaller sizes when you have an option to fold or get a smaller size.
While you think it is right to cut a welding blanket, you should also consider factors that allow continuous use or you’re only going to need it for a single application. In a large workspace, you may not be allowed to cut it, because it may lead to other defects of the blanket.
Cutting a blanket may come in different ways. If you’re welding a metal that shoots out from an angle and you need to cover the body before welding, it is advisable that you cut through with care, without affecting other parts of the blanket. However, you’ll need to have a little experience with the cutting.
If you’re cutting a blanket into smaller sizes as well, it should be noted that you are going to be cutting short the life span of the blanket. Every blanket comes in different sizes and can fold to any medium.
It is advisable from the manufacturers that you shouldn’t cut your blanket for safety purpose. During the cutting process, the fiber material may cause itching when it comes in contact with the skin and may cause irritation. The blankets above come in different sizes and are available everywhere.
What is a Welding Blanket Made Of?
When it comes to the material used in making one, they are the principal constituent of the high heat resistant and smoke and fire retardation features present in blankets. Majorly, there are two accessible materials used in making a welding blanket. They are fiberglass and carbon fiber.
Fiberglass: this is one of the widely recognized materials that has strength, weighs much, and can make your blanket thick. You should note that fiberglass has a high tensile strength even than that of steel wire. When suppressed under heavy load, it offers stability, and it is not easily elongated.
Characteristics of fiberglass
- Good thermal conduction
- High strength for resisting heat
- Good chemical resistance
- Can resist fire to a high extent
- Dimensional stability
- Good electrical properties
- Quite economical
Carbon fiber: this is an alternate material that can be advised for use in place of fiberglass. It is another strong material for making a blanket and is made of carbonated crystals. The crystals are lined in a long axis and are organized in a ribbon-like shape.
Characteristics of Carbon fiber
- High strength for fire resistance
- Can withstand stress
- Rugged and durable
- Can resist corrosion
- Electrical conductivity
- It is permeable when X-ray comes in contact
Carbon fiber blankets are heavier when compared and can hold direct gestures to a high extent. It is flexible and can fit in tight places if you need a cover for them.
What Stores Sell Welding Blankets
Blankets are not so common in major stores. You can check to get trusted blankets at Amazon. It is the most trusted store to get a wide variety of blankets from different manufacturers.
It is a market place where you can interact with manufacturers and make complaints on any product you purchase.
Why Welding Blankets?
It is a popular truth that welding process often produces flying metals and molten spatters all around your environment. They are usually released with high heat, and that reaches about 3000°C. The spatter globules have a high temperature of about 1800°c upon release.
These flying metals can bring a permanent scar when they come in contact with your skin. As it is highly advisable to use protective wears when welding, so it is very important to use it to cover your area. It can be easily spread over the adjacent surface so that your objects are safe.
These injuries are caused as a result of shock, explosion, inhaling of unfriendly gases, high heat, and fire breakage, and they can be drastically reduced with it.
A welding blanket does not only protect you but covers for your equipment, furniture, and other properties from sparks and spatters, a blanket also prevent heat and fire. It is, therefore, useful to always use coverage for any welding purpose.
On a final note, there’s never a close substitute for a welding blanket. You need it as much as you need a protective cover for yourself when welding.
All of the best blankets I listed above have passed the necessary tests. All you need to do is get what suits your scope of work.